Diamond Wire Saw
is a relatively new type of diamond cutting tool. It is mainly used for cutting hard materials such as stone, reinforced concrete, and muddy construction. Since it is a tool, it involves the service life, because the service life is directly related to the cutting cost, which is also the core issue that customers pay more attention to. So how many squares can one meter of Diamond Wire Saw cut? Before understanding this problem, we must have a comprehensive understanding of cutting objects, operators, Wire Saw machines, differentiated products, etc.
Everyone knows that the harder the material, the more difficult it will be to cut. To make a simple example, the difficulty of cutting plastic is different from that of cutting steel. For the same reason, in the process of cutting stone, it is more difficult to cut stone with higher hardness than cutting. Soft stone is much more difficult. When the same Wire Saw cuts hard stone and soft stone, the consumption of diamond is also very different. The harder the wire Saw, the shorter the life and the softer the stone. Stone, the longer the life of Wire Saw.
Operators are also very important. Skilled operators are extremely sensitive to normal and abnormal working Wire Saw. They can always solve problems quickly. For example, if the current is too high, the skilled worker will adjust the Wire Saw line in time. Speed, or make other adjustments, such as observing whether the cutting stroke is correct, whether the cutting angle needs to be adjusted, etc., and you can check the Wire Saw after cutting, plus the experience of Wire Saw winding and threading And so on, can greatly improve the service life of Wire Saw. Skilled operators can greatly increase the service life of Wire Saw. The same Wire Saw cuts stones of the same hardness at home and abroad, and has completely different cutting data.
The quality of the Wire Saw machine can also determine the life of the Wire Saw. Many builders are not clear about it. They think that the Wire Saw machine is similar. In fact, the quality of a good Wire Saw machine is stable. During the cutting process, there will be more reminders and cutting. Speed can be well controlled. In terms of machine fixation, a good Wire Saw machine will not show huge shaking, which is also one of the factors that can greatly increase the life of Wire Saw cutting.
Of course, the difference of Wire Saw can also determine its life. For example, there are currently three types of Wire Saw beats agglomeration formulations. The first is the iron-based Wire Saw. This type of Wire Saw has strong wear resistance and low price. The cutting of granite, quartzite mines and steel-concrete materials can maintain a faster cutting efficiency, but the disadvantages are also obvious, that is, the cutting life is short, the holding force on the diamond is not strong, and the diamond is likely to fall off. Next is the low-cobalt-based Diamond Wire Saw, which is mainly used for cutting marble and granite. The low-cobalt formula takes into account a high cutting life and a medium cutting speed. It is currently a relatively widely used product on the market. Lingxing's low-cobalt-based The formulated Wire Saw has the characteristics of high cost performance, long life, stable cutting, etc., meeting the needs of the low-end market. The third type is a high-cobalt-based formula product. This product of Lingxing Diamond Tools takes into account a very high life and cutting sharpness, which greatly accelerates the cutting efficiency, and is suitable for high-end markets. For example, the quality requirements of Wire Saw products are higher. Customer base.
So how many squares can Lingxing's Diamond Wire Saw cut in one meter? This article takes Lingxing's low-cobalt formula as an example, and obtains the following data.
Steel-concrete part: For cutting steel-concrete structure with harder thick steel bars, one meter of Wire Saw can cut 0.5-1 square meters of reinforced concrete. For cutting steel-concrete structures with medium-hard, medium-thickness steel bars, one meter of Wire Saw can cut 0.8-1.5 square meters of reinforced concrete. For cutting steel-concrete structures with soft thin steel bars, one meter of Wire Saw can cut 1.3-2.8 square meters of reinforced concrete. For cutting concrete, one meter of Wire Saw can cut 2.5-8 square meters.
Quartz stone and granite part: For cutting harder granite stones, one meter of Wire Saw can cut 5-15 square meters; for cutting medium-hard granite stones, one meter of Wire Saw can cut 10-20 square meters, and for cutting softer granite stones, one meter of Wire Saw can cut Cut 15-30 squares.
Marble and limestone: For cutting harder marble stones, one meter of Wire Saw can cut 25-35 square meters; for cutting medium-hard marble stones, one meter of Wire Saw can cut 30-40 square meters, and for cutting softer marble stones, one meter of Wire Saw can cut 30-40 square meters. Cut 35-55 square.